诸暨市针织有限公司:The 5 'S' Process: Seiri, Seiton, Seiso, Seiketsu, Shitsuke

来源:百度文库 编辑:九乡新闻网 时间:2024/05/01 13:28:56
The 5S Process, or simply "5S", is a structured program to systematically achieve total organization, cleanliness, and standardization in the workplace. A well-organized workplace results in a safer, more efficient, and more productive operation.  It boosts the morale of the workers, promoting a sense of pride in their work and ownership of their responsibilities.
"5S" was invented in Japan, and stands for five (5) Japanese words that start with the letter 'S': Seiri, Seiton, Seiso, Seiketsu, and Shitsuke.  Table 1 shows what these individual words mean. An equivalent set of five 'S' words in English have likewise been adopted by many, to preserve the "5S" acronym in English usage. These are: Sort, Set (in place), Shine, Standardize, and Sustain.  Some purists do not agree with these English words -                                                 they argue that these words have lost the essence of the original 5 Japanese words. Table 1. 5S Definitions Japanese Term
English Equivalent
Meaning in Japanese Context
Seiri
Tidiness
Throw away all rubbish and unrelated materials in the workplace
Seiton
Orderliness
Set everything in proper place for quick retrieval and storage
Seiso
Cleanliness
Clean the workplace; everyone should be a janitor
Seiketsu
Standardization
Standardize the way of maintaining cleanliness
Shitsuke
Discipline
Practice 'Five S' daily - make it a way of life; this also means 'commitment'
Seiri
The first step of the "5S" process, seiri, refers to the act of throwing away all unwanted, unnecessary, and unrelated materials in the workplace.  People involved in Seiri must not feel sorry about having to throw away things. The idea is to ensure that everything left in the workplace is related to work. Even the number of necessary items in the workplace must be kept to its absolute minimum. Because of seiri, simplification of tasks, effective use of space, and careful purchase of items follow.
Seiton
Seiton, or orderliness, is all about efficiency.  This step consists of putting everything in an assigned place so that it can be accessed or retrieved quickly, as well as returned in that same place quickly.  If everyone has quick access to an item or materials, work flow becomes efficient, and the worker becomes productive.  The correct place, position, or holder for every tool, item, or material must be chosen carefully in relation to how the work will be performed and who will use them.  Every single item must be allocated its own place for safekeeping, and each location must be labeled for easy identification of what it's for.